When you install your Winch on your Vehicle, you will need to respool the cable on the Winch Drum and stretch the line as it is rewound. Start with 4-5 wraps of line on the drum.( be very carefull when you have your hands in the proximaty of the Drum/Line) by using the wireless remote this makes it a little easier for spooling in . Once you have the 5 wraps taughtly on the drum you can then proceed to spool in It is recomended that you have about 500lbs load on the winch when you do this operation. ( leave your vehicle in neutral with slight brake pressure to allow a smooth even pull) . This is a lot easier with 2 people but it is easy enough for a single person to do.
The life of the cable is directly related to the use and care it receives.Following its first and subsequent uses the cable must be wound on the drum with a load of at least 500lbs or the OUTER wraps will DRAW into the INNER WRAPS and severely damage the cable during Winching.
Before operating your Winch in a real Recovery situation you need to familiarise yourself with it the best way to get acquanted with how your winch operates is to make a few test runs before you actually need use it Use all your senses when operating your winch. You can hear your winch operating as well as see it get to know the sound it makes on a light load /medium and heavy load and sounds made by jerking or shifting.
The amount of Line that is wrapped on the Drum generally dictates the pulling power you have available to you. The maximum pulling power for any Winch is when you have 4-6 wraps on the Drum ( Please note the minimum amount of wraps for a steel cable is 4) In the case of the 12000lb TITAN WINCH this would be 12000lbs as each succesive layer of cable is added to the Winch Drum the pulling power is decreased . As an example if you have 20ft of cable pulled out from your Titan Winch your pulling power will be decreased to about 6900lbs ( this would be about 5000lbs for a 8000lb Winch).
The same thing applies with the laws of Gravity. In this case the grade you are trying to winch up as an example a 10% grade is a rise of 3ft in 30ft.whereas your winch capacity is rated on a level grade .A grade of 20% for example reduces your safe pulling capacity to about 4300lbs ( with a 12000lb winch.) The 8000lb winch would be reduced to a safe ( average) working load of about 2890lbs
With the use of a Pulley block this of course changes the Dynamics involved as the load is in affect lessened on all components involved ( Including your battery and Alternator) To show this in relation to the electric components if a load is put on your Winch of say the max of 12000lbs the Amp Draw is 450amps if you half the load on your winch motor the amp draw is reduced to 231amps ( with the use of the pulley Block) the added benifit to this is of course that you also lessen the the strain on your anchor points it is always advisable to use a strap attached to both sides of the frame of the vehicle being recovered as the overall load is spread to both sides equally and this has an added advantage of being able to recover the vehicle by pulling from the centre of the vehicle it allows a straighter more controlled pull .
When letting down a load ( vehicle )down a steep incline there is a lot of strain placed on the drum brake ,the recommended distance for a winch to be used under these conditions is 25' as the drum brake can overheat and fail. This can be overcome again by using the Snatch/Pulley blocks a good rule of thumb is to use two pulleys in this situation .
When you have finished using your winch and returned home you will need to pull your line out and respool checking for any kinks or fraying on the cable. At this time you should also lubricate the cable using Chain Saw oil and lubricate all connections with a dielectic grease.
Never perform any " Shock Load on your Winch as this is very dangerous. A shock load occurs when an increased load is suddenly put on your cable 2 examples of this is if you try to jerk the vehicle free by using the winch cable as a recovery strap, or if the vehicle being recovered has slack in the cable and suddenly starts rolling back.
Never operate your Winch when in Gear or park as this can cause DAMAGE to your transmission.
It is best to have your engine running between 1500-2000 RPMs during a recovery ( I use a simple choke cable attached to my throttle with the pull handle attached to my grill to increase the RPMs when outside the vehicle) if possible it is always advisable to tie of to a solid anchor point at your rear to stop the recovering vehicle ( if applicable ) from sliding towards the stuck vehicle.