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Shockwave, mini sumo

After reading about David Cook's Bugdozer a year and a half ago, I knew I wanted one of my own. Shockwave is a mini sumo that is the result of a year's worth of building and planning. Initially, I wanted a box-like robot that dropped a flap at the start of the match. However, testing demonstrated that the flap touched "out" every time it approached the edge.

Discarding this design, I went in favor of a fifteen centimeter long robot with a wedge in front that dropped itself down at the match's start. Unfortunately, the robots profile prevented me from fitting all the necessary components inside. Furthermore, I couldn't get enough weight on the wheels for my liking.

Accordingly, I considered cloning Bugdozer. This solved all the problems that I had encountered with the previous designs. Unexpectedly, two issues arose: first, I could no longer break the opponent's traction (wedging under the opponent to get their wheels of the ring) and the center of gravity became unacceptably high.

After a considerable amount of brainstorming, I went for a six-wheel-drive, bidirectional, box like robot that dropped a high friction pad in the front and in the rear. My strategy used the pads to prevent opponent's wedge from sliding under my robot and employed brute force (Maxon motors and six magnetic wheels) to out push them. I planned on finishing this robot and taking it to the Robothon 2004, but they changed the rules, disallowing magnetic mini sumos. So, I promptly shelved the project and altered the design.

The new design conceived a low profile wedge that didn't have enough room for me to fit in all the necessary components. Even after reshaping the shell a little, I failed to solve the problem. Actually, what I had in mind was a smaller version of Aftershock, but with a 45 degree wedge (back then, I lacked the capability to cram the necessary amount of components into a small space).  After changing the shape of the robot to become more like a right triangle, I had a design that pleased me. Finally, a layout featuring enough room for the parts, could break the opponents traction, fairly easy to build, and a good weight distribution. Up until this point, my previous prototyped circuits consisted of logic chips. The amount of components needed to build the circuits proved so large and convoluted that they flooded three breadboards! Switching to BASIC Stamps verified a wise choice indeed! I found out later that the robot's center of gravity attested unacceptably high. Oh well. Fortunately, I learned early on the importance of speed, unlike my earlier designs that were geared for increased torque. :-)

Shockwave's speed helped it defeat all the other competitors in less than 5 seconds, save the first bout when it drove out of the ring due to me not calibrating the sensors correctly. In all likelihood, I would not have disassembled Shockwave, but later that Saturday evening, after the Junior League mini sumo, I had the honor of facing Grant Mckee's robots Enders Wraith and the partially running Solo.

Because of its marginal success against Mr. Mckee’s robots, I knew I needed a more competitive design. The culprits causing my loses included a dead edge sensor, a high center of gravity, and no front sensors. Looking back, I regret disassembling Shockwave, as it got itself and I a lot of attention rather quickly, look at this, and this (thanks for your compliment, Chris)! Due to the unusually long planning and building phase, this is probably the most educational project I have undertaken so far.  



Fight History

RoboGames 2005, Junior League mini sumo, 1st place!



Statistics
Class: mini sumo
Status: Fully disassembled
Size: 9.9 x 9.7 x ??? cm
Weight: 480 grams
Drive Power: Battery
Motors: 2 overvolted Sanyo 75:1 gearmotors
Wheels: 2 Solarbotics RW2 tires coated with silicone
Drive type: 2 drive wheel differential steering
Battery: custom made 7.2v 1500mAh battery
Frame: Integrated. All 0.01" shim stock steel construction
Brain: Basic Stamp 2
Sensors: 2 GP2Y0D340K for sides, 2 homemade IRPD front, cheap Lynxmotion line sensors
Circuit Board Construction: Point to point wiring
Weapon(s): wedge, driving force
Weapon Power: Driving force
Time to build and design: 1 year
Estimated cost: $275 face value (the cost of the materials, not including prototyping, zapped components, etc.)


Engineering
Since most of Shockwave has been disassembled, It's not likely there will ever be an engineering report. =( Sorry!



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