These are some pics
of my current CNC Router project.
This is probably the cheapest materials that can be used to
make a cnc router table, The idea came from a guy on the net
who sells plans for cheap homebuilt machines. but I was able
to build based on the pictures on his web site (Thanks
JCK...Ha :-) and my 15 years as a Machinist and CNC programmer
, BTW this particular design machine he gave up on
although not sure why, but I will see if I can make it work.
The design uses black gas pipe as the linear rails and roller
blade bearings ride on the pipe. told ya it was cheap -)
The structure is MDF, I guess you would say it is a cousin of
particle board but it is very straight and flat and cheap.
I used aluminum angle and 1/4 20 bolts at all the joints
for extra rigidity. The ends of the pipe ar supported in
adjustment blocks, works sort of like a 4 jaw chuck although
some people would claim they invented this design (JCK).
I'm glad somebody did it makes alignment of the machine a
breeze. This was built mostly all from materials found in
Home Depot except for acme screws although you could use all
thread rod I choose a 3/8 8TPI acme rod because the
courser thread gives a little more speed. Oh and my adjustment
blocks are shaft collars that I drilled and tapped to support
the gas pipe. both of these items where ordered from MSC along
with limit switches which I still have not mounted and wired.
Having to much fun cutting stuff hehe. The cutting envelope on
this machine is 24"Y x 36"X x5"Z It uses 150 oz/in nema 34
steppers and a hobby cnc controller. See my controoler page
for details
This is the Y and Z axis not
mounted
yet.

This is the X axis gantry.

Closeup of z axis

Mounting the y,z axis to gantry

Another view

Completed router table cutting a door sign, this
was the first big part I cut I have since gotten a shop
vac and extended the hose down next to the tool for dust
collection as you can see it gets everywhere


The router is craftsmans version of a rotozip it
had the same specs as rotozip but about 1/3 the cost and I got
a replacement warranty for $9 I just know I can wear it out or
crash it in under 2 years :-)
