Betterdeal Machineries Pvt. Ltd.

Betterdeal Machineries Pvt. Ltd.
 Oxygen nitrogen plants of latest technology
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Oxygen/Nitrogen Plants

The oxygen plant and nitrogen plant are safe and economical & operate with an expansion engine which lowers the operating pressure upto 30-40 kg/cm², lowers the power consumption and is trouble free. The oxygen and nitrogen plant mainly consists of AIR COMPRESSOR (Ingersol Rand) Molecular sieve battery for removal of acetylene and hydrocarbons from the process air and eleminating the use of caustic soda and cost saving as there is no need of any recurring cost of chemicals. The production plant can produce both OXYGEN & NITROGEN simultaneously and the plant BDM models have a Built-in internal compression liquid oxygen pump to fill bone dry high pressure oxygen upto 165 kg/cm² in cylinders.

Salient Features :

· Stainless Steel Air Separation Column
· Skid Mounted Version available
· Oversize Molecular Sieve Dryer
· Quick start for fast cooling
· Very simple to operate
· No raw material is required
· Trouble free operation for years (German design)
· Easy availability of spare parts
· Low power consumption
· Production of oxygen & nitrogen simultaneously without use of bulky gas holders.
· Latest molecular sieve technology without recurring cost of chemicals



Technical Specifications

SMALL CAPACITY

S.no Specification BDM 30 BDM 40 BDM 50
1A oxygen gas production 30 cuM/Hr 40 cuM/hr 50 cuM/hr
Purity of oxygen gas 99.60% 99.60% 99.60%
product pressure by (L.O.pump) 155 kg/cm2 155 kg/cm2 155 kg/cm2
1B Nitrogen gas production 100 cuM/hr 150 Cum/hr 200 Cum/hr
Purity of nitrogen gas 96%-99.6% 96%-99.6% 96%-99.6%
Product pressure (at cold box) 0.1 kg/cm2 0.1kg/cm2 0.1kg/cm2
1C Nitrogen liquid production 4 litres/hr 6 litres /hr 8 litres/hr
Purity of liquid nitrogen 99.99% 99.99% 99.99%
1D cylinder manifold filling point 2x5 2x6 2x6
2 Power connected 60 KW 70KW 80KW
3 Power consumption/m3 of oxygen 1.4 KWH 1.4 KWH 1.35 KWH
4 Power supply 400/440 volts 400/440 400/440
5 Air capacity 200 Cum/Hr 250 Cum/hr 300 Cum/Hr
6 Working pressure 38Kg/Sq.cm 38Kg/Sq.cm 38Kg/Sq.cm
7 Starting time ( After defrost) 8 hours 7 hours 7 hours
8 Starting time ( after tripping) 40 Mts 40 Mts 40 Mts
9 Areas Required 100 Sq M 120Sq M 150Sq M
10 Assembly Height at column 7 M 7.5 M 7.5 M
11 Weight 17 tons 18 tons 18 tons
12 Air separation column Leak proof Leak proof Leak proof
Stainless steel Stainless steel Stainless steel
Low pressure Low pressure Low pressure

1) All capacities are at design suction conditions of 15 ° c & 50 % RH and 0.03% co2 and specified tolerance.
2) For filling high-pressure nitrogen upto 99.999% simultaneously with oxygen production cylinders we can provide an additional nitrogen pump and nitrogen exchanger.
3) For compressed nitrogen gas at 0.1 Kg /cm2 to 1.1 upto 155 bar or higher a separate nitrogen compressor can be installed with a nitrogen cylinder filling manifold.
4) About 3% of nitrogen gas is used for the regeneration of the molecular sieve battery and nitrogen cascade cooler.


MEDIUM CAPACITY


S.no Specification BDM 60 BDM 80 BDM100
1A oxygen gas production 60 CuM/Hr 80 CuM/hr 100 CuM/hr
Purity of oxygen gas 99.60% 99.60% 99.60%
product pressure by L.O.Pump 155 kgs/cm2 155 kgs/cm2 155 kgs/cm2
1B Nitrogen gas production 200 cuM/Hr 250 CuM/Hr 300 cuM/Hr
Purity of nitrogen gas 96%-99.9% 96%-99.9% 96%-99.9%
Product pressure at cold box 0.1kg/cm2 0.1kg/cm2 0.1 kg/cm2
1C Nitrogen liquid production 8 litres/hr 10 litres/hr 12 litres/hr
Purity of liquid nitrogen 99.99% 99.99% 99.99%
1D cylinder manifold filling point 2x8 2x10 2x12
2 Power connected 110 KW 130KW 150KW
3 Power consumption/m3 of oxygen 1.35 KWH 1.1 kWH .98 KWH
4 Power supply 415 volts 415 volts 415 volts
5 Air capacity 400 CuM/Hr 500 CuM/Hr 600 CUM/hr
6 Working pressure 40 Kg/cm2 36 Kg/cm2 36 Kg/Cm2
7 Starting time ( After defrost) 8 Hours 7 Hours 7 Hours
8 Starting time ( after tripping) 40 Mts 30Mts 30Mts
9 Areas Required 200 SqM 250 SqM 250 SqM
10 Assembly Height at column 8 M 9 M 9.5M
11 Weight 20 tons 22tons 25 tons
12 Air separation column Leakproof Leakproof Leakproof
stainless steel stainless steel stainless steel
low pressure low pressure low pressure

5) All capacities are at design suction conditions of 15 ° c & 50 % RH and 0.03% co2 and specified tolerance.
6) For filling high-pressure nitrogen upto 99.999% simultaneously with oxygen production cylinders we can provide an additional nitrogen pump and nitrogen exchanger.
7) For compressed nitrogen gas at 0.1 Kg /cm2 to 1.1 upto 155 bar or higher a separate nitrogen compressor can be installed with a nitrogen cylinder filling manifold.
8) About 3% of nitrogen gas is used for the regeneration of the molecular sieve battery and nitrogen cascade cooler.

HIGHER CAPACITY

S.no Specification BDM 150 BDM 200 BDM 300
1A oxygen gas production 150 CuM/Hr 200 Cum/Hr 300 CuM/Hr
Purity of oxygen gas 99.60% 99.60% 99.60%
product pressure( by L.O. pump) 155 kgs/Cm2 155 kgs/Cm2 155 kgs/Cm2
1B Nitrogen gas production 500 CuM/HR 700 CuM/Hr 1250 CuM/Hr
Purity of nitrogen gas 96%-99.9% 96%-99.9% 96%-99.9%
Product pressure (at cold box) 0.1 kg/Cm2 0.1 kg/Cm2 0.1 kg/Cm2
1C Nitrogen liquid production 10 litres/hr 12 litres/hr 14 litres/hr
Purity of liquid nitrogen 99.99% 99.99% 99.99%
1D cylinder manifold filling point 2x18 2x 20 2 x24
2 Power connected 250KW 300 KW 400 KW
3 Power consumption/m3 of oxygen 0.98 KWH 0.95 KWH 0.95 KWH
4 Power supply 415 volts 415 volts 415 volts
5 Air capacity 900 CUM/Hr 1200CuM/Hr 1800 CuM/Hr
6 Working pressure 36 Kg/cm2 36 Kg/cm2 36 Kg/cm2
7 Starting time ( After defrost) 8 Hours 7 Hours 7 Hours
8 Starting time ( after tripping) 40 Mts 30 Mts 30 Mts
9 Areas Required 250 SqM 300 SqM 300 SqM
10 Assembly Height 9.5M 9.5 M 10M
11 Weight 30 tons 40 Tons 45 tons
12 Air separation column Leakproof Leakproof Leakproof
stainless steel stainless steel stainless steel
low pressure low pressure low pressure


9) All capacities are at design suction conditions of 15 ° c & 50 % RH and 0.03% co2 and specified tolerance.
10) For filling high-pressure nitrogen upto 99.999% simultaneously with oxygen production cylinders we can provide an additional nitrogen pump and nitrogen exchanger.
11) For compressed nitrogen gas at 0.1 Kg /cm2 to 1.1 upto 155 bar or higher a separate nitrogen compressor can be installed with a nitrogen cylinder filling manifold.
12) About 3% of nitrogen gas is used for the regeneration of the molecular sieve battery and nitrogen cascade cooler.

Cylinder Filling Chart
Name of the Models BDM - 30 BDM - 50 BDM - 80 BDM - 100 BDM - 150 BDM - 200 BDM - 300 BDM - 400 BDM - 500
Capacities (Cubicmeter/hr) 30 50 80 100 150 200 300 400 500
No. of Cylinders in a Day 100 200 300 400 600 800 1200 1600 2000

(Oxygen/Nitrogen)  
Area Required (AxB) 10x10 10x12 12x15 12x15 14x15 14x15 15x15 15x18 18x20
Note: Capacity 5 to 7 cm3/m


Contact Details

Better Deal Machineries Pvt. Ltd.
UV - 67, Phase - IV, Udyog Vihar, Gurgaon,
Haryana - India - 122001
Phone : +(91)-(11)-26142982
Fax: +(91)-(11)-26965762
Email : betterdealmachinery@yahoo.co.in


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