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The welder itself, powered up and humming along. When I first got
it and unpacked it I was too excited to take pictures. All I've
done to the welder at this point is connected the grounding cable and
gun inside the welder according to the instructions. I've also
added... |
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This!
It's a wire cleaner made from a rolled up piece of scotch-brite
and a hose clamp. I saw something like it for sale on a welding
supply website and figured, why buy it when I can make it for free?
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A
picture of the wire cleaner installed. If you look carefully, you
can see the ground cable attached to the positive output, and the gun
attached to the negative. Lincoln's instructions recommended it
for flux-cored wire.
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The
male end of my extension cord, a 3-prong dryer plug I picked up at home
depot. NEMA 10-30. All that heavy cable in the background
is the rest of the cord. It's 25 feet of 8/3 bus drop cable,
McMaster #7128K15.
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The
female end of the cable, a NEMA 6-50 socket and electrical box that I
also picked up at home depot. I wired the ground to
neutral/ground on the dryer plug, and each of the other two sockets was
connected to a hot prong of the dryer plug. I carefully checked
all the connections and voltages at the plug before plugging in the
welder.
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Not
being an electrical guy, I half expected there to be a smoke and spark
show the first time I turned the welder on. When the fan hummed
to life in a very non-flashy (thankfully) sort of way, I decided to try
a weld. This was my first attempt: it took a little tweaking to
get a steady arc, but all things considered it turned out pretty well.
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It's
not beautiful, but there it is. I had heard that flux core makes
a lot of smoke, and all the stories you've heard are true; just making
this little weld, I'm surprised I didn't set off the smoke detector.
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I
couldn't end before saying that an auto-darkening helmet is a good
investment. I got this one on ebay for $40 and it works like a
charm. Don't forget heavy gloves, long sleeves, long pants, and
closed shoes too. If a spark lands on your skin it'll hurt like
hell, so cover up as much as you comfortably can. |